Author: Lt Gen JS Matharu (Retd)
Aerospace and defense are crucial sectors that command significant portions of national budgets worldwide. These areas are not only vital for a country’s security but also hold immense potential for economic growth. By digitizing capabilities and fostering self-reliance in these sectors, nations can bolster their GDP, enhance their technological edge, and strengthen their global standing. The question we must ask ourselves is: are we doing everything within our power to optimize our resources and indigenously produce and support aerospace and defense equipment?
The Importance of Indigenization in Aerospace and Defense
Indigenization refers to the process of developing and manufacturing products domestically, rather than relying on foreign imports. In the context of aerospace and defense, this means producing everything from entire systems to individual components within the country. If the original equipment manufacturer (OEM) of a product is based within the country, it becomes much easier to indigenize the production process. Over time, even components for integrated systems can be brought into the domestic manufacturing base.
India, with its vast industrial capabilities, including a strong presence of both major industries and Micro, Small, and Medium Enterprises (MSMEs), is well-positioned to advance indigenization in these sectors. One area that stands out is the manufacture of spares for equipment originally produced abroad. However, a significant hurdle remains: the certification process.
The Challenge of Certification
In aerospace, spares and components cannot be replaced without certification from the OEM. This is a challenging process, especially when dealing with foreign OEMs. To overcome this, India needs to develop a robust vendor base that can integrate into the global supply chain for aerospace manufacturing. This would allow Indian companies to produce certified components for both domestic use and export, strengthening the country’s aerospace industry and reducing reliance on imports.
Example: Hindustan Aeronautics Limited (HAL) has made strides in this direction. HAL, an Indian state-owned aerospace and defense company, has been involved in manufacturing aircraft like the Tejas Light Combat Aircraft (LCA) and the Dhruv Advanced Light Helicopter (ALH). The success of these projects has demonstrated India’s capability to not only produce complete aircraft but also develop a vendor ecosystem for components and spares. However, the challenge of getting international certification for these components remains a barrier to further integration into the global market.
Indigenization in the Defense Sector
In the defense sector, India has made significant progress across all three domains: air, land, and sea. A considerable amount of indigenization has already taken place, particularly in marine systems. India now boasts a competent manufacturing base for naval systems, attracting interest from navies around the world for the maintenance and repair of their ships.
Example: The Indian Navy’s INS Vikrant, the country’s first indigenously built aircraft carrier, is a testament to India’s growing capabilities in naval construction. The development of INS Vikrant involved collaboration with numerous domestic companies, showcasing the potential for India to become a hub for naval manufacturing and maintenance.
A similar trend is emerging in the aviation sector, where Indian companies are increasingly stepping in as certified manufacturers of equipment and components. The story is not as advanced in land systems, but there is a huge opportunity to energize the production of spares, which are currently being imported. The transfer of technology agreements that India has secured with foreign companies can be leveraged to build a strong domestic base for land systems manufacturing.
Unlocking the Potential of MSMEs
One of the keys to advancing indigenization lies in tapping into the innovative spirit of Indian MSMEs. These small and medium enterprises have the potential to produce high-quality components, but they often face challenges in getting their products certified. To address this, a process could be established where MSMEs are allowed to produce spares, which are then anonymously tested against OEM standards. If the products meet the required standards, orders could be placed with these MSMEs, thus substituting imports with domestically produced components.
Example: The defense sector in India has already seen successful collaboration between MSMEs and larger companies. Bharat Forge, for instance, has been working with smaller firms to produce components for artillery systems. This collaborative approach has not only enhanced India’s defense manufacturing capabilities but also provided MSMEs with the opportunity to contribute to critical national projects.
Learning from Global Examples
India is not alone in facing these challenges. Even major economies like the United States are grappling with the rapid pace of technological change and the need to innovate. To address this, the U.S. has established innovation funds to tap into the potential of startups and small businesses, which can often develop cutting-edge solutions that larger companies might overlook.
Example: The U.S. Department of Defense’s Small Business Innovation Research (SBIR) program is one such initiative. It provides funding to small businesses to conduct research and development, helping them bring innovative products to market. This program has led to the development of numerous technologies that have been integrated into the U.S. military’s operations.
The Path Forward
India has a vast reservoir of innovative talent and industrial capability. To fully realize this potential, the country needs to remove obstacles that hinder the flow of ideas and products from the drawing board to the production line. This will require collaboration between government agencies, large industrial houses, MSMEs, and the broader citizenry. By streamlining the certification process, fostering innovation, and building a robust domestic supply chain, India can achieve greater self-reliance in aerospace and defense.
Indigenization is not just about reducing dependence on imports; it is about harnessing the collective ingenuity of the nation to create world-class products that can compete on the global stage. By doing so, India can strengthen its defense capabilities, boost its economy, and take its place among the leading nations of the world.
Rajiv Gandotra
Excellent articulation of a very important subject which involves enormous resources in monetary and technological terms. With majority of current aviation OEMs biased overseas, the issues of IPR, minimum order quantities and type of materials, inter alia, need construction by the industry while venturing in Indigenous substitution.
A wholly indigenous platform would probably be a great endeavour towards setting up all encompassing MRO ser up.
Kind regards.
Arun Krishna
Very well articulated article. It has immense implications specifically for the country like India . Hence it is important to persue indigenisation for
Self-defence:
Strategic advantage
Technological advancement
Economic drain
Employment
Gen Jastej by means of engaging the industry’s best and leading the efforts through MRO Channel forum is praiseworthy. I have no words to express the his commitment and dedication for this cause.
Maj Gen Birochan Bhatt
Gen Matharu has meticulously dwelled needfull importance of indigenisation of critical spare parts and assemblies in vintage war like equipment held in our forces to keep them operationally ready at all times. Transfer of Design technology should be identified during procurement ex import for extended life cycle of War fighting machinery. Alternative is to negotiate during mid life of such equipment and start indigenisation on fast track collaborating all stake holders.
Commercially this exercise must be viable so that MSMEs come forward and get rewarded too.
No doubt there is dire need of self reliance in times to come and restriction on imports list require support with in country. DoI and other agencies must be supported by DRDO labs and private sector. Reverse engineering can also be initiated during ex import procurement.
MRO Forum wisdom can also be utilised for this purposecand noble cause
CA Krishnan
An excellent article on the inescapable need for a quantum Jump in India’s defence industry.
Indigenisation in A&D is critical to India’s national security. It will also provide a boost to our manufacturing sector.
We will do well to remember that some ‘friendly’ countries had indulged in withholding critical API’s during COVID !! That was just a glimpse of what could happen during war if we are overly import dependent for defence equipment and spares.
Challenges in the certification process has been very clearly highlighted.
The author has also identified the need for exploiting India’s vast reservoir of innovative talent and industrial capability and the even greater need to remove obstacles that hinder the flow of ideas and products from the entire process.
Indeed, as brought out in the article, collaboration between government agencies, large industrial houses and MSMEs is a must and the country at large must take it up as a national mission.
Compliments to the author.
Air Cmde pramod puranik
An excellent article. The process of indiginisation is very well defined and industry must adapt it as a service to nation rather than an avenue for making profits from day one. Also the certification agencies need to take ownership of project and not be a typical regulatory authority. I am hopeful the good days are not far. Let us take pride in indiginisation process as a part of nation building. Staggered approach for provisional certification may be a key to success in aerospace sector.